total protection completion system
In addition to the benefits of the Zenith Next-Generation ESP Bypass System, inclusion of further unique technologies in our patented Total Protection™ Completion system offers advanced protection for your ESP.
Individual Zenith technologies are combined to work together enabling reservoir access beyond the ESP, sand diversion on shut-down, eliminating backspin, reducing wireline runs and comprehensive monitoring of the downhole completion and pump.
TOTAL PROTECTION VALVE SYSTEM
Installing the combined Valve and Y-block Blanking Plug as one unit gives you all the benefits of the Auto Flow Valve (AFV) plus the ESP will be fully protected by the AFV while logging.
- Total Protection Completion Benefits
- Downloads
AUTO FLOW VALVE
- Protects ESP; sand divert — no backspin, pump shut-down — fluid column drains through annular ports
- Enables production gains; continued natural flow through annular ports when pump is switched off
- Unique shut-off feature
SWIVEL NIPPLE ASSEMBLY
- Eliminates possibility of back-off
MAKE-UP SHOULDER
- Improves safety; prevents bypass tubing slippage during make-up
BYPASS TUBING
- Standard lengths; no specialist lengths required for space-out
CABLE SUPPORT CLAMPS
- Allow for thermal expansion of ESP; non-gripping on bypass tubing
- Minimise inventory; same clamp for different casing weights, single cable-clip suits a range of MLE sizes
E-SERIES SENSOR
- Maximises runlife while reducing costs; safeguards and controls your system with alarms & trips, protecting the pump & well
- Independent source of accurate data for analysis
- Optimises production; surface package allows automatic or remote control
SADDLE ASSEMBLY
- Eliminates risk to the ESP; accommodates thermal expansion preventing damage to the ESP, passes compression forces on to the Y-block—no load on the ESP
- Reduces installation time; saves rig time & associated costs
- Eliminates complicated space-out; allows 8ft of bypass tubing movement
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TOTAL PROTECTION SYSTEMS: FULL SYSTEM MONITORING & PROTECTION
In addition to the introductory brochures listed above, detailed information and specifications are available in our online e-catalogue.
"NEW ESP BYPASS SYSTEM SIMPLIFIES INSTALLATION & REDUCES RIG TIME"
Julian Cudmore and Les Jordan, Zenith, and Niaz Al-Ajmi, PDO
Visit the Zenith Technical Paper Library to download this paper discussing the new technology which simplifies bypass system installation procedures and allows the ESP to expand and contract independently of the bypass tubing.
ZENITH ESP BYPASS SYSTEM BUILDER
Our online bypass design questionnaire will help you get your bypass design right first time. A few simple-to-answer questions will produce a comprehensive equipment list for a bypass system that will fit your well, couple to your production tubing and be engineered to your ESP design.
Valuable rig time savings of more than 50% of traditional ESP bypass system install times can be achieved due to the quick-install features of the Zenith bypass system. Watch the system installation demo and calculate your production gains and rig cost savings.
Calculate the effects a Zenith Monitoring System could have on your production... the Zenith Sensor Accuracy Demo calculates your potential production increase, oil production gained and annual increase in revenue.
BACKSPIN ELIMINATION CALCULATOR
Let us show you your potential production gains by eliminating backspin with the Zenith Auto Flow Valve. This demo calculates your annual increase in production time, oil production gained and annual increase in revenue.
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| ESP BYPASS SYSTEM | AUTO FLOW VALVE | ALL LINKS & DOWNLOADS |
