zenith next-generation esp bypass

ESP bypass systems enable accesss below your pump without the need for workover. The new-technology design of the Zenith ESP Bypass System with Saddle Assembly™ has revolutionised the way ESP bypass systems are installed, halving regular bypass installation times and significantly reducing rig costs and time-to-production delays.

The completion has been designed in response to industry demand for high-quality, time-saving, reliable equipment and has been deployed by many operators with significant reduction in installation times.

	Regular Install	Next-Gen Install	Time Saved
Operator A	12 hrs	5 hrs	7 hrs / 58%
Operator B	8 hrs	3.5 hrs	4.5 hrs / 56%
Operator C	17 hrs	9.5 hrs	7.5 hrs / 44%

Bypass Applications
Bypass Benefits
Bypass Features & Options
Downloads

Allows access to perforations (below the ESP):

Add perforations
Formation treatments (solvents, scale inhibitor)

Allows logging with coil tubing or wireline:

Identify water and oil zones

user friendly, quick make up, saves rig time

customer testimonial

PROBLEM	SOLUTION	BENEFIT
Risk of dropping Bypass tubing down-hole during installation. Danger of slippage, lost rig time and possible fishing.	The Zenith Bypass Saddle prevents bypass tubing from falling.	Eliminates risk. Quicker to run. Saves rig time.
Temperature changes result in different expansion rates of ESP and bypass tubing leading to damaged (bent) motor and broken clamps. Reduced ESP run life.	The Zenith Bypass Saddle allows for different expansion rates by allowing the bypass tubing to move unrestricted.	Prevents damage to the ESP equipment.
Traditional systems need to be exactly spaced out to allow components to fit together.	The Zenith Bypass Saddle allows for 8ft of tubing movement.	Eliminates complicated space out.
Difficulty handling tensile or compression forces due to tailpipe or completion equipment below pump.	The Zenith Bypass Saddle passes all compression forces onto the Y-block.	No load on the ESP.
Failed ESP monitoring system results in no data.	The Zenith smart plug replaces the standard blanking plug and measures ESP intake and discharge pressure.	Acquires ESP operating data on wells with failed or no sensor.
Numerous different sizes of clamps required for different ESP, cable or casing size. Lack of flexibility for change of ESP or cable.	Unique design allows clamps to fit multiple equipment sizes.	Minimised inventory and flexibility.

FEATURES

Patented bypass saddle assembly
Utilises standard nipples and profiles

OPTIONS

Top Nipple: alows tubing to be pressure tested and production packer setting
Standing Valve: allows tubing to be pressure tested and production packer setting
Blanking Plug with Lock: prevents blanking plug from being unseated
Saddle Assembly: simplifies installation and allows for expansion
Smart Plug: acquires ESP operating pressures
Isolation Sleeve: allows chemical treatment of formation without pumping fluid through ESP (requires top nipple)

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zenith next-generation esp bypass

PROBLEM

SOLUTION

BENEFIT

FEATURES

OPTIONS